Remote level monitoring is a central component of modern supply processes, particularly for stationary tanks, customer tanks, tank facilities, and widely distributed tank networks.
The traditional industry standard typically focuses on one fundamental task:
Measuring the current tank fill level and determining the next delivery or pickup time.
Packwise goes significantly further.
With the Packwise Smart Cap and the Packwise Flow software platform, companies gain a modern solution for remote tank level monitoring that reliably tracks the fill level of stationary tanks while also providing additional data on temperature, location, movement, and tank condition.
This makes Packwise suitable for both traditional stationary tank systems and mobile liquid containers, as well as complex industrial supply chains.
Tank level monitoring refers to the digital remote monitoring of fill levels in tanks and liquid containers.
A level sensor measures the current tank contents and transmits the data to a central software platform. There, users can see:
Typical applications include:
Remote tank level monitoring helps companies reduce manual checks, plan delivery processes more effectively, avoid running out of stock, and organize collection processes more efficiently.
However, many solutions stop at this basic function.
The traditional industry standard for digital tank monitoring is often designed for stationary tanks and recurring supply processes.
Typically, it includes:
These functions are generally useful. They help liquid distributors, utilities, and collection companies monitor tank levels more effectively.
However, many systems remain strictly limited to individual tanks and their fill levels.
Above all, they answer the question:
When is the tank empty or full?
Modern companies often need significantly more information:
This is exactly where Packwise comes in.
Many users still rely on traditional tank monitoring solutions. Existing processes are often not fundamentally questioned. In some cases, companies are simply unaware that innovative and significantly more comprehensive alternatives are already available.
As a result, systems are often used that, while they display the tank level digitally, still leave data gaps in the delivery, collection, or supply chain.
Companies that use mobile tanks, IBCs, or tank containers in addition to stationary tank systems, in particular, quickly reach the limits of traditional standalone solutions.
Packwise offers a more modern approach here.
The solution combines professional tank level monitoring with comprehensive container intelligence. This allows stationary tanks, tank systems, and mobile liquid containers to be monitored within a single central platform.
Packwise is specifically designed not only for mobile IBCs or tank containers.
The Packwise Smart Cap can also be used for stationary tanks and industrial tank farms, for example in the following applications:
This provides companies with a centralized overview of all relevant tank levels.
Instead of manually checking tank levels, waiting for feedback by phone, or working according to fixed delivery intervals, users can view the data digitally and remotely.
This enables proactive planning of:
| Traditional industry standard | Packwise Smart Cap and Packwise Flow |
|---|---|
| Focus on the current fill level | Level plus additional status and process data |
| Primarily for stationary tanks | For stationary tanks, tank farms, and mobile containers |
| Individual tank locations | Centralized view of entire tank and container networks |
| Consumption or filling forecasts | Operational transparency throughout the entire supply chain |
| Alerts when a tank is empty or full | Customized alerts, analyses, and process information |
| Sensors may vary by tank type | Scalable hardware and platform approach |
| Probes, cables, or complex installations possible | Simple, wireless plug-and-play installation |
| Measurement quality depends heavily on installation and measurement principle | Non-contact radar measurement technology with intelligent data processing |
| Often intended only for protected, stationary applications | Rugged industrial hardware for indoor and outdoor use |
| Traditional tank telemetry | Tank Level Monitoring plus Container Intelligence |
| Separate systems for stationary and mobile assets | Unified platform for both areas |
| Pure measurement value display | Data foundation for planning, integration, and automation |
The difference is crucial.
The industry standard shows:
How full is the tank?
Packwise also shows:
How reliable is the measurement, how is the condition changing, and what operational step is required next?
When it comes to tank level monitoring, it’s not just a matter of what data a sensor can generally capture. What matters most is whether the hardware operates reliably over the long term, even under real-world industrial conditions.
Many traditional solutions were developed primarily for simple, stationary applications. Depending on the tank type, measurement principle, and installation situation, different sensors, probes, cables, or additional installation steps may be required.
In demanding industrial environments, this can increase the effort required for installation, maintenance, and support.
The Packwise Smart Cap, on the other hand, was specifically designed for continuous industrial use.
Its robust hardware is suitable for:
It is designed to withstand the real-world stresses of everyday industrial use. These include:
In tank level monitoring, ruggedness is not just an added feature. It is a fundamental requirement for ensuring that measurement values remain reliably available over the long term.
Missing or unreliable measurement values can have significant consequences in tank management.
If the actual fill level is not known accurately, this can lead to:
Packwise combines robust hardware, proven radar measurement technology, and intelligent data processing. The entire system is designed for high availability and reliable measurement data during ongoing operations.
Instead of relying solely on individual raw data points, the data is processed within the platform, validated for plausibility, and analyzed in the context of historical trends.
This creates a solid foundation for operational decisions.
The Packwise Smart Cap uses non-contact radar measurement technology for level measurement.
The sensor does not need to be permanently immersed in the liquid. This distinguishes the solution from measurement principles in which probes, measuring lances, or other components come into direct contact with the medium.
Contactless measurement offers several advantages:
Radar measurement technology is particularly appealing to companies seeking a modern alternative to measuring lances, pressure probes, manual measurement methods, or traditional ultrasonic solutions.
A professional tank level monitoring system should do more than just provide raw data.
Measurement data must be correctly interpreted, checked for plausibility, and placed in an operational context.
Packwise therefore combines proven measurement technology with intelligent algorithms and machine learning methods. These help analyze measurement patterns, identify typical level trends, and improve data quality across different tank and application scenarios.
The following factors, for example, can be taken into account:
Machine learning helps derive increasingly accurate and reliable information for operational planning from continuously recorded measurement data.
This results not only in a digital fill level reading but also in a reliable basis for decision-making regarding tank management, replenishment planning, and collection processes.
Many companies still monitor stationary tanks using:
These processes are time-consuming and prone to errors.
Remote Tank Level Monitoring replaces this reactive approach with digitally available fill level data.
With Packwise, users can monitor tank levels remotely and identify when an actual delivery or pickup is needed.
This makes it possible to:
This provides a significant operational advantage, especially for large fuel station networks with many distributed locations.
Installation is a crucial factor in the digitization of stationary tanks.
Depending on the tank type and application, many traditional tank monitoring systems require:
This can slow down projects and result in additional costs.
The Packwise Smart Cap is designed for simple, wireless plug-and-play installation.
It can be retrofitted to existing tanks and liquid containers without requiring extensive modifications.
This is particularly important for:
The simpler the installation, the faster a company can digitize its entire tank network.
Easy installation is therefore not just a convenience feature, but an essential prerequisite for scalable tank level monitoring.
With Packwise Flow, data from all connected tanks and containers is consolidated into a central platform.
There, users can, among other things:
This centralized view is particularly crucial for decentralized tank networks.
Liquid distributors, manufacturers, and collection companies no longer need to monitor each tank individually. Instead, they can manage the entire network based on actual demand.
One of the most important functions of tank level monitoring is to avoid emergency deliveries.
Emergency deliveries often occur when actual consumption is underestimated or information becomes available too late.
The consequences can include:
With digital inventory data, companies can identify early on which tanks are reaching critical stock levels.
This allows deliveries to be planned proactively and combined with other stops.
For liquid distributors, it’s not just the fill level of a single tank that matters.
The entire delivery network is crucial.
Packwise helps evaluate tanks based on urgency, fill level, location, and consumption trends.
Schedulers can determine:
This provides the actual route planning with better data.
Tank level monitoring thus evolves from a simple level indicator to a basis for operational planning.
Collection companies also benefit from digital remote tank monitoring.
When it comes to used motor oil, used cooking oil, or other liquids, the key question isn’t when a tank will run empty, but when it makes economic sense to pick it up.
Packwise shows which collection containers are already sufficiently full and which locations do not yet need to be visited.
This makes it possible to:
The same system can thus support both delivery networks and collection networks.
For traditional stationary tank monitoring, the fill level is the most important measured value.
Packwise expands this picture with additional information that creates significant added value depending on the application.
Temperature data helps detect changes in the medium or unusual conditions at an early stage.
Location is particularly relevant for decentralized tank networks, mobile tanks, changing deployment sites, or temporary tank facilities.
Movement data indicates whether a container has been relocated, loaded, or transported.
Additional sensor data helps to better understand processes and detect deviations early on.
For purely stationary applications, the focus can initially be on the fill level. The advantage of Packwise is that companies do not have to switch systems when additional requirements arise.
Many companies start with stationary tank level monitoring.
Later, additional requirements often arise:
Traditional tank solutions quickly reach their limits here.
Packwise offers a unified platform for stationary and mobile liquid containers.
This reduces siloed solutions and creates a shared database for:
Tank Level Monitoring delivers the greatest value when the data is not kept in isolation.
Packwise Flow can be connected to existing systems via interfaces.
This allows tank levels and other container data to be integrated into the following applications, for example:
Packwise thus serves as a digital extension of existing systems.
Instead of simply displaying a tank level, the data can directly support operational processes or trigger automated actions.
Packwise is particularly well-suited for companies that:
Typical target groups include:
The traditional industry standard may be sufficient if only individual stationary tanks are being monitored and only a simple fill level reading is required.
Packwise is the more comprehensive alternative when:
The traditional industry standard shows how full a stationary tank is and when a delivery or pickup is needed.
Packwise takes on exactly this task, but expands upon it with a more robust, flexible, and future-proof approach.
With the Packwise Smart Cap and Packwise Flow, companies can:
The industry standard provides a fill level reading. Packwise combines rugged hardware, proven measurement technology, and intelligent data processing to create a reliable foundation for operational tank management.
Many users are not yet aware that such an alternative is already available.
For those who want to reliably monitor stationary tanks and tank systems, improve delivery processes, and remain open to future requirements, Packwise offers a significantly more comprehensive solution.
A tank is located at a customer site, another is installed at an external warehouse, several IBCs are moving through the supply chain, and a production facility needs to maintain a reliable supply..
Do you know the feeling of literally "driving in fog" in your logistics? Filling levels are checked manually, containers are sometimes here, sometimes there - and nobody knows exactly when they need..
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